What is the Best Trim Material to Prevent Control Valve Abrasion?

Zirconia Valve Trim, Kimray, Valve AbrasionHow Is Abrasion Affecting Your Valves?

In oil and gas applications with highly abrasive conditions, control valves can take a real beating. Sand, salt, and other abrasive elements wear away the internal trim, packing, and body as it moves through the valve. Sources of valve abrasion include fracking, natural sand in the formation, and saltwater.

Wear and abrasion resistance is critical to optimal performance of oil and gas control valves.  The premature wear abrasion causes to standard trim in control valves can cost you thousands in repairs and replacement valves, not to mention downtime. Choosing the right valve trim for your environment is key.

Kimray’s wear-resistant Zirconia Trim is designed specifically for highly abrasive oil and gas applications. Zirconia offers a combination of abrasion and corrosion resistance not found in steels, alloys, or many forms of other ceramics and carbides.

What’s the Secret to Zirconia?

Zirconia is a robust, hard ceramic material. It outperforms metal trim materials in abrasion resistance. This is an ideal solution for high-sand areas like North Texas, Australia India, and China.

Zirconia is superior to Stellite and other metals for two reasons:

  1. It is a harder material than metal
  2. Because it is a ceramic and not metal, it is inert to corrosive material

In an ASTM G65 test of material loss, Zirconia outperformed 316 Stainless Steel, Tungsten Carbide, and Stellite.  

The chart above shows the results of the ASTM G65 Sand Abrasion Test. This test measures material loss based in cubic millimeters (mm3).

Kimray’s Magnesia Stabilized Zirconia valve trim performed 10 times better than Stellite Alloy and nearly 90 times better than 316 Stainless Steel.

Do You Operate Under Extreme Conditions?

Valve trim performance can be affected by more than just valve abrasion. At extremely high temperatures, metals like Stellite can be compromised. Zirconia Trim is an ideal solution for operation in extreme temperatures. This trim is designed to perform at temperatures ranging from -200°C to 850°C. Stellite, meanwhile, is only tested for temperatures between 315°C– 600°C. And because Zirconia is not a metal, it’s not subject to NACE.

Zirconia Applications

  • Erosive/Abrasive Conditions
  • Fracking
  • Coal Seam Gas

Valve Trim Choices Are Easy with Zirconia

Kimray’s Zirconia Trim combats valve abrasion more effectively than any choice on the market. That keeps your valves up and running, and your well site reaching its peak performance. Zirconia Trim is available now in Kimray High Pressure Control Valves. Download the brochure.

Breck Swigart serves as a Product Manager at Kimray, and is responsible for Kimray’s line of pneumatic valves, pneumatic pilots, regulators and temperature controllers. He collaborates with Kimray’s engineering, manufacturing, and quality teams to optimize the performance of our products and make a difference for our customers.

 

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